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The Kitchenary:
Zero downtime,
no double handling.

How ALDUS Tronics and Videojet transformed coding and marking for a leading Australian maker of soups, slow-cooked meats and ready meals.

01 - THE CUSTOMER

Every Minute on the Line Counts.

The Kitchenary is a leading Australian food manufacturer specialising in chilled and ambient soups, slow-cooked meats, and ready meals, with an exciting new product range launching in June 2026. Operating in a high-volume, quality-critical environment, their production relies on precision, compliance, and zero tolerance for downtime.

Industry
Food Manufacturing

Technology
Videojet 1580 & 1880

Products
Soup, meats, ready meals

Location
New Zealand

The Challenge
  • Poor service reliability
  • Frequent production disruptions and downtime risk
  • Inefficient processes, including double handling of product
  • Inconsistent print quality impacting QA standards
These inefficiencies were hitting thoughput, labour costs and product integrity.

02 - THE ALDUS TRONICS SOLUTION

A Standardised, High-reliability Coding Fleet

Over a two-year partnership, ALDUS Tronics worked closely with The Kitchenary to completely transform their coding and marking operations.

Key Implementations:

Videojet 1580 & 1880 inkjet printers deployed across production lines

‍
Replacement of machines with a standardised,
high-reliability fleet

‍
Introduction of a traversing printer system across 3 packing lanes instead of multiple standalone units
Use of specialised retort ink technology for cooking validation


‍

03 - PROCESS INNOVATION

Moving the Printer Removed a Whole Step

Before:

  • Products were packed → sent through retort → manually reloaded → printed
  • Result: double handling, inefficiency, added labour

After:

  • Printing moved to the packing stage using a singletraversing Videojet 1880 system
  • Result: Products go directly from retort to final output, norehandling

This streamlined system significantlyimproved efficiency while reducing operational complexity.

04 - PRECISION QA

An Ink That Proves The Cook

A standout innovation was the implementation of temperature-reactive retort ink, which changes colour from dark green to blue after reaching required cooking conditions. This provides a clear visual quality assurance indicator, ensuring only fully compliant, safely processed products leave the facility.


[Date / Lot Code]

Before Retort: Dark Green

→


[Date / Lot Code]
‍
Cook Verified: Blue

05 - RESULTS & BUSINESS IMPACT

Reliability You Can Plan Around

Reduced Downtime

Reliable equipment and responsive service have dramatically reduced production interruptions.

Improved Print Quality

Consistent, high-resolution coding supports compliance and reduces rework risk.

No Double Handling

A streamlined workflow has improved production speed and reduced labour.

Operator Efficiency

Easy-to-use interfaces reduce training time.

Faster Changeovers

Quicker switching between product runs, with less reliance on technical intervention.

Predictable Performance

Day-in, day-out consistency from both equipment and service support.

“Having ALDUS™ Tronics’ dedicated service has been a major difference to our business. In production, we can’t afford downtime.”

“The equipment is extremely reliable & consistent, we know what to expect every day.”

06 - REAL-WORLD SUPPORT

A Heat Sealer Was Spoiling Print Quality. Fixed The Same Day.

Step 1

Technician attended the same day

Step 2

Diagnosed and adjusted the line setup

Step 3

Recommended a 2-printer configuration

Outcome

Quality issues resolved immediately

A true production partner, not just a supplier.

07 - WHY ALDUS TRONICS

What Sets Us Apart

  • Best-in-class Videojet technology
  • Unmatched service and responsiveness
  • Deep understanding of production environments
  • Efficiency-driven solutions, not just equipment sales

The Result: A fully optimised coding ecosystem

In just two years, ALDUS tronics has:

✓ Transitioned The Kitchenary from a competitor-heavy site
✓ Become its primary coding technology provider
✓ Delivered measurable gains in efficiency, reliability and product quality

"Would we recommend ALDUS Tronics?
Absolutely."

End-to-end solutions backed by real-world expertise, for manufacturers looking to improve:

  • Production efficiency
  • Coding reliability
  • Quality assurance
  • Operational scalability

Ready to see if Tronics has the right solution for you?